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超声波清洗机的生产离不开哪些配件?

来源:/ 时间: 2021-09-13 浏览次数: 2

1、其中发生器是相对于机器本身而言是比较重要的配件之一,超声波发生器将工频电转变成28KHZ以上的高频电信号,通过电缆输送到换能器上。一般超声波换能器是固定在清洗槽的底板上,清洗槽内装满了液体,当换能器被加上高频电压后,它的压电陶瓷元件在电场作用下便产生纵向振动。
1. The generator is one of the more important accessories relative to the machine itself. The ultrasonic generator converts the power frequency electric signal into a high-frequency electric signal above 28kHz and transmits it to the transducer through cable. Generally, the ultrasonic transducer is fixed on the bottom plate of the cleaning tank. The cleaning tank is filled with liquid. When the transducer is applied with high-frequency voltage, its piezoelectric ceramic components will produce longitudinal vibration under the action of electric field.
2、超声波换能器(又称声头)是一种高效率的换能元件,能将电能转换成强有力的超声波振动,在产生超声波振动时,仿佛是一个小的活塞,振幅很小,约只有几微米。但这个振动加速度很大(几十至几千个);槽上具有许多个换能器,施加相同的频率及相位的电能时,就合成了一个巨大的活塞进行往复振动,这种振动的现象,就是平时大家所说的超声波。
2. Ultrasonic transducer (also known as sound head) is a high-efficiency energy conversion element, which can convert electric energy into strong ultrasonic vibration. When generating ultrasonic vibration, it seems to be a small piston with a small amplitude of only a few microns. But the vibration acceleration is very large (dozens to thousands); There are many transducers on the groove. When electric energy of the same frequency and phase is applied, a huge piston is synthesized for reciprocating vibration. This vibration phenomenon is what we usually call ultrasonic.
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3、加热及温度控制系统:加热器采用铸铝加热片,可耐酸碱,寿命长。加热的目的是将清洗剂加热以增加清洗机的洗涤效果,温度自动控制,可在适当范围内随意调整。
3. Heating and temperature control system: the heater adopts cast aluminum heating sheet, which can resist acid and alkali and has long service life. The purpose of heating is to heat the cleaning agent to increase the washing effect of the cleaning machine. The temperature is automatically controlled and can be adjusted freely within an appropriate range.
4、清洗槽:清洗槽采用SU304不锈钢经氩弧焊焊制而成,槽体上设置有排渣检修口、保温隔声层等。
4. Cleaning tank: the cleaning tank is made of su304 stainless steel by argon arc welding, and the tank body is equipped with slag removal access, thermal insulation and sound insulation layer, etc.
5、槽液循环过滤系统:在该系统中设有过滤器,对槽液进行动态过滤,以维持槽液的清洁度。当工件出槽,经过过滤的液体流经槽体上部的喷淋环节对工件进行一次冲洗,以便冲掉工件出槽,以避免其对下道槽液造成污染。
5. Tank liquid circulating filtration system: a filter is set in the system to dynamically filter the tank liquid to maintain the cleanliness of the tank liquid. When the workpiece comes out of the groove, the filtered liquid flows through the spray link on the upper part of the groove to flush the workpiece once, so as to flush the workpiece out of the groove and avoid its pollution to the next groove liquid.
6、输送系统:根据被清洗工件的形状、体积、批量等确定超声波清洗机的输送方式及控制方式。典型的输送方式有——悬链、网带、双链、步进、电葫芦、自行葫芦、滚筒、转盘、龙门架、机械手、吊篮、推盘等等。
6. Conveying system: determine the conveying mode and control mode of the ultrasonic cleaning machine according to the shape, volume and batch of the cleaned workpiece. Typical conveying modes include catenary, mesh belt, double chain, stepping, electric hoist, self-propelled hoist, roller, rotary table, gantry, manipulator, hanging basket, push plate, etc.
7、喷淋漂洗系统:根据被清洗工件的表面状况,有的清洗机配备喷淋漂洗工序,将超声波清洗和喷淋清洗有机地结合起来。
7. Spray rinsing system: according to the surface condition of the cleaned workpiece, some cleaning machines are equipped with spray rinsing process, which organically combines ultrasonic cleaning and spray cleaning.
8、烘干系统:根据被清洗工件的状况,有的清洗机配备烘干系统,烘干系统主要由加热器、风机、吹风喷嘴等组成,温度自动控制。
8. Drying system: according to the condition of the cleaned workpiece, some cleaning machines are equipped with a drying system, which is mainly composed of heater, fan and blowing nozzle, and the temperature is automatically controlled.
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Today, Xiaobian presents you the relevant knowledge about ultrasonic cleaning equipment. If you have any questions and questions about this article, please call us or leave a message at the bottom of the website:

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